BMS installed in the E-Beetle

Neil is putting the final touches on the BMS Arduino unit. After many problems with the Ammeter, we’ve managed to get the system working accurately. Our next project for the E-Beetle is to assembly a user-friendly guide, in addition to the already open-source design & code.

Motors & BMS update

We’ve finally welded the mounts & dropped the motors into car.

We’ve been making progress in integrating our in-house designed X-BMS into the E-Beetle.

Powder-coated Battery Box & Motors In

 

 

Motor Mounts Installed

Powder coated mounting bracket installed and ready for motors.

After much difficulty, we managed to get the transmission back in vehicle.

Encoder Finished

Jin testing our newly designed encoders.

 

Torsion Bars Adjusted

Torsion bars were tensioned to handle the added weight of the batteries and motors. Unfortunately, this required the dismantling of the entire rear end.

 

 

We’re now ready to have the motor mounts welded later today.

 

Motor Controller Layout

The busbars for the motor controller are almost ready to be cut. Here’s a shot of the layout plan through our 14 igbts. some busbar thicknesses are still up in the air. We will need to make sure that they are adequate to handle the massive current that we will eventually be running through our controller

Motors in!

The motors are in the vehicle! due to an overly snug fit on our transaxle alignment pins the final weld up has been postponed until next weekend.

Motor Frame assembled

Rodrigo and I assembled the motor frame on the backs of the motors last weekend. It’s been tacked together and is awaiting final welding by Peter this week.

Fenner Drives Keyless Bushings

Here is a shot of our plan for sprocket mounting on our motors and central shaft. The components used are Fenner Drives Transtorque and BLoc keyless bushings